Inter-layer adhesion issue

Ask the MakerGear community for assistance...
User avatar
PcS
Posts: 667
Joined: Mon Mar 09, 2015 12:19 pm
Location: Michigan

Re: Inter-layer adhesion issue

Post by PcS » Wed Mar 30, 2016 8:29 pm

You are printing pla too hot. Usually....at least all the rolls I have had I print right at 180 or 190. Period. Filaments usually get shinier the higher you go in temperature and remain more matte or flat with lower temps. You might try printingredients instead of calibration cubes...just a one or two inch square cube one eight inch tall to test for first layer squish and top infill beauty. These print fast and give you some instant idea after you change something. I know everybody prints at.different speeds depending on their needs but try one at 180 for print nozzle and 1800 for speed.

User avatar
Jules
Posts: 3144
Joined: Wed Jan 21, 2015 1:36 am

Re: Inter-layer adhesion issue

Post by Jules » Wed Mar 30, 2016 8:40 pm

PcS wrote:You are printing pla too hot. Usually....at least all the rolls I have had I print right at 180 or 190. Period. Filaments usually get shinier the higher you go in temperature and remain more matte or flat with lower temps. You might try printingredients instead of calibration cubes...just a one or two inch square cube one eight inch tall to test for first layer squish and top infill beauty. These print fast and give you some instant idea after you change something. I know everybody prints at.different speeds depending on their needs but try one at 180 for print nozzle and 1800 for speed.
Really? Thought it was the other way - every time i up the temp to the 220 range, I get flat dull looking PLA prints.

Gonna have to test that now - I might have been telling him wrong.... :?

dramsey
Posts: 124
Joined: Tue Feb 16, 2016 6:07 pm

Re: Inter-layer adhesion issue

Post by dramsey » Wed Mar 30, 2016 8:46 pm

Doing a 220 degree print now, will do a 190 degree print when finished.

UPDATE: 220 produces a flat finish.

FWIW, the Da Vinci Jr's un-changeable temp for its PLA was 190.
Last edited by dramsey on Wed Mar 30, 2016 9:13 pm, edited 1 time in total.

User avatar
Jules
Posts: 3144
Joined: Wed Jan 21, 2015 1:36 am

Re: Inter-layer adhesion issue

Post by Jules » Wed Mar 30, 2016 9:11 pm

Just tried a 180°C print - you're right PcS, it does have a duller finish, but I could not get the filament to stick to the bed. (My gap was initially set for PLA with a higher temp nozzle.)

I 'll take your word for it - I'd have to reset the gap to use the lower temps, and i don't want to do that before i finish up the profiles I'm working on.

User avatar
sthone
Posts: 897
Joined: Tue Jul 08, 2014 8:25 pm
Location: Connecticut
Contact:

Re: Inter-layer adhesion issue

Post by sthone » Wed Mar 30, 2016 9:33 pm

Jules wrote:I 'll take your word for it - I'd have to reset the gap to use the lower temps, and i don't want to do that before i finish up the profiles I'm working on.
It's not always a perfect method but you can always manually turn the z knob a pop to adjust the gap on the fly for the first layer. :D
____________________________________________________
See my projects at https://www.theneverendingprojectslist.com

User avatar
Jules
Posts: 3144
Joined: Wed Jan 21, 2015 1:36 am

Re: Inter-layer adhesion issue

Post by Jules » Wed Mar 30, 2016 9:48 pm

sthone wrote:
Jules wrote:I 'll take your word for it - I'd have to reset the gap to use the lower temps, and i don't want to do that before i finish up the profiles I'm working on.
It's not always a perfect method but you can always manually turn the z knob a pop to adjust the gap on the fly for the first layer. :D
Whoops....never thought of that....my mind naturally went to the Z-Stop. Did not think about the knob. :)

User avatar
PcS
Posts: 667
Joined: Mon Mar 09, 2015 12:19 pm
Location: Michigan

Re: Inter-layer adhesion issue

Post by PcS » Thu Mar 31, 2016 1:09 am

Printing a temp block in pla now...as it has been a while since I have printed any pla... My memory might be backwards... 180 was a no go at all with this roll of pla. It will start at 190 and go to 220. Will post results when done.

dramsey
Posts: 124
Joined: Tue Feb 16, 2016 6:07 pm

Re: Inter-layer adhesion issue

Post by dramsey » Thu Mar 31, 2016 1:44 am

Tried printing at 190 degrees with a bed temp of 60. That didn't work at all, no adhesion (this is a PEI surface). Just dragged wads of filament around.

Raising the bed temp to 70 got good first later adhesion, but the second layer wouldn't stick-- the ends of long traverses peeled up when the head reversed.

Raising the temp to 200 reduced the second-layer problem, but it was still bad enough to ruin the print.

Raising the temp to 210 worked fine. So what's the secret to printing PLA at lower temps?

User avatar
Jules
Posts: 3144
Joined: Wed Jan 21, 2015 1:36 am

Re: Inter-layer adhesion issue

Post by Jules » Thu Mar 31, 2016 1:50 am

dramsey wrote:Tried printing at 190 degrees with a bed temp of 60. That didn't work at all, no adhesion (this is a PEI surface). Just dragged wads of filament around.

Raising the bed temp to 70 got good first later adhesion, but the second layer wouldn't stick-- the ends of long traverses peeled up when the head reversed.

Raising the temp to 200 reduced the second-layer problem, but it was still bad enough to ruin the print.

Raising the temp to 210 worked fine. So what's the secret to printing PLA at lower temps?
Hairspray. :D

dramsey
Posts: 124
Joined: Tue Feb 16, 2016 6:07 pm

Re: Inter-layer adhesion issue

Post by dramsey » Thu Mar 31, 2016 2:03 am

Jules wrote:
dramsey wrote:Tried printing at 190 degrees with a bed temp of 60. That didn't work at all, no adhesion (this is a PEI surface). Just dragged wads of filament around.

Raising the bed temp to 70 got good first later adhesion, but the second layer wouldn't stick-- the ends of long traverses peeled up when the head reversed.

Raising the temp to 200 reduced the second-layer problem, but it was still bad enough to ruin the print.

Raising the temp to 210 worked fine. So what's the secret to printing PLA at lower temps?
Hairspray. :D
Um. Between layers? How would that work?

Post Reply