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Another broken Heater Bed wire, Any tricks?

Posted: Thu Apr 02, 2015 1:53 am
by BigBadBry
https://www.dropbox.com/s/sh2x6xrgd7ja9 ... 9.JPG?dl=0


I know I'm not the first to have THIS happen. It sure does seem like a problematic area of the design (the lack of a proper strain relief or integrated anchor). I submitted a ticket and hope to get back online soon.

In the mean time, what "improvements" have you guys come up with to prevent this from happening? I don't have the ability to do a lot of fabrication in-house but have to believe something out there could be installed to take the load off the wires. Thanks in advance!

Re: Another broken Heater Bed wire, Any tricks?

Posted: Thu Apr 02, 2015 12:11 pm
by ednisley
BigBadBry wrote:what "improvements" have you guys come up with
The new connector-on-the-HBP thread may be of interest:
viewtopic.php?f=10&t=2144

You could build this strut using hand tools; it's ugly, but it moves the strain from the HBP to the cable, which is much cheaper & easier to replace:
http://softsolder.com/2013/07/05/makerg ... ilization/

Image

This shows the strut from below the platform (mirrored in a hotrod HBP, not the stock M2 HBP):
http://softsolder.com/2013/10/10/makerg ... djustment/

Image

Re: Another broken Heater Bed wire, Any tricks?

Posted: Tue Apr 07, 2015 8:40 pm
by Ronnien55
well add me to the list of broken heater bed wire. Ed I see how that may do the trick but I paid good money not to have to cobble my machine. It is a point of contention that needs to be addressed.

Re: Another broken Heater Bed wire, Any tricks?

Posted: Tue Apr 07, 2015 10:06 pm
by BigBadBry
Well if it helps, they were super fast about sending a replacement; which just further affirms that MakerGear support is top notch.

To prevent further troubles...I found a picture hanger loop out in my garage (they're pretty cheap in home depot) and used and extra M3x25 Capscrew and lock-nut that came with my kit to create a wire-anchor. now the movement of the table applies no direct forces tot he wire connection point at the PDB. Its a simple fix, and I think its plenty effective to prevent the problem from re-occurring.

https://www.dropbox.com/s/d4k9wgrww6sts ... 0.jpg?dl=0

Re: Another broken Heater Bed wire, Any tricks?

Posted: Wed Apr 08, 2015 7:09 pm
by Ronnien55
The new one on the way, one thing about MakerGear the stand behind their product. I am glad I chose the right printer. :D I am currently designing a bed clamp with extension to capture HBP wire to prevent future breakage.