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Broken extruder

Posted: Sun May 24, 2015 3:23 pm
by PcS
This was an easy to diagnose problem !!! Lol :D

Re: Broken extruder

Posted: Sun May 24, 2015 4:58 pm
by jimc
Man there have been a few cases if this over the past few mos. i dont even get how the stepper has enough torque to do that. The issue popped up out of nowhere though so it has to be a production issue with kysan....i would think.

Re: Broken extruder

Posted: Sun May 24, 2015 5:42 pm
by ednisley
jimc wrote:how the stepper has enough torque to do that
A closer view of the shaft:
PcS - Broken M2 extruder motor shaft - detail.jpg
PcS - Broken M2 extruder motor shaft - detail.jpg (140.55 KiB) Viewed 5849 times
That dark spot on the motor end of the shaft (at about 10 o'clock) might show a flaw in the metal; it matches up with similar mark on the stub. The rest of the fractures look like what you'd get in case-hardened steel.

Given the bazillion snap-reverse cycles we ask of those poor motors, it's amazing they last as long as they do.
a production issue with kysan
Or whoever makes their shafts: that's a hot potato for the QC folks.

Re: Broken extruder

Posted: Sun May 24, 2015 11:39 pm
by PcS
I have done a lot of long prints lately with lots of retraction . 30 hr back to back .