Bowing/Sagging X Axis and Bowing Aluminum Heating Plate
Posted: Wed Jan 20, 2016 2:40 am
I've noticed ever since I got my M2 a couple months ago that no matter how hard I try leveling the build plate, the left and right edges of the bed are always "lower" than the center. I printed a 1 layer thick, 2 perimeter wide grid across the entire bed, and I saw that the entire center section front to back prints fine - no gap between the perimeters. But the left and right sides (again, front to back) are barely laid down, with a noticeable gap between the perimeters.
I searched the forums for this issue, and it's identical to this thread: viewtopic.php?f=7&t=2486 I just started a new thread because I didn't want to necropost...
So obviously, either the glass bed is warped upwards or the x-axis is bowed downwards or both. I figured the glass was just warped, so I flipped it upside down and clipped it, then checked the gap. The left and right sides were still lower than the center. I checked the flatness of the glass with a stiff metal straightedge and (carefully) laid it edge-wise across the bed at multiple locations and angles. I put a light behind it to more easily spot any gap between the glass and straightedge. I found that if anything, the center of the glass was actually bowing down, not up.
Next, I placed the straightedge across the printer's x axis rail. Sure enough, there was contact at either end, but there was about a .1 mm or so gap in the middle. If I knew nothing about the precision necessary in this hobby, I'd have thought it was nothing to worry about...
I've thought about putting shims underneath the x-axis rail and/or loosening the x-axis belt tension (which I haven't touched since I got it - the x and y belts have roughly the same tension).
Also, I've noticed that the aluminum heating plate underneath the glass bed is very noticeably bowed downwards by 1 to 1.5 mm. The axis of bowing is perpendicular to the x-axis bowing - that is to say, it's as if the y-axis of the aluminum plate itself was bowing downwards. However, the y-axis of the printer is perfectly fine. Anyway, the glass only fully contacts the heating plate at the front and back edges. I can physically press the aluminum and glass plates together back and forth along the center where the M2 logo is. With the bed clipped at the front and back edges, I can slip 3 index cards between the glass and aluminum at the left and right edges
. I had to chuckle a little bit when I read in the thread above that some of you guys meticulously clean the heating plate before putting the glass back on! Still, the glass does get hot enough to keep PLA bonded at what S3D calls 70C. Is this a common issue? Is it possible to get a replacement?
I searched the forums for this issue, and it's identical to this thread: viewtopic.php?f=7&t=2486 I just started a new thread because I didn't want to necropost...
So obviously, either the glass bed is warped upwards or the x-axis is bowed downwards or both. I figured the glass was just warped, so I flipped it upside down and clipped it, then checked the gap. The left and right sides were still lower than the center. I checked the flatness of the glass with a stiff metal straightedge and (carefully) laid it edge-wise across the bed at multiple locations and angles. I put a light behind it to more easily spot any gap between the glass and straightedge. I found that if anything, the center of the glass was actually bowing down, not up.
Next, I placed the straightedge across the printer's x axis rail. Sure enough, there was contact at either end, but there was about a .1 mm or so gap in the middle. If I knew nothing about the precision necessary in this hobby, I'd have thought it was nothing to worry about...
I've thought about putting shims underneath the x-axis rail and/or loosening the x-axis belt tension (which I haven't touched since I got it - the x and y belts have roughly the same tension).
Also, I've noticed that the aluminum heating plate underneath the glass bed is very noticeably bowed downwards by 1 to 1.5 mm. The axis of bowing is perpendicular to the x-axis bowing - that is to say, it's as if the y-axis of the aluminum plate itself was bowing downwards. However, the y-axis of the printer is perfectly fine. Anyway, the glass only fully contacts the heating plate at the front and back edges. I can physically press the aluminum and glass plates together back and forth along the center where the M2 logo is. With the bed clipped at the front and back edges, I can slip 3 index cards between the glass and aluminum at the left and right edges
