Odd "chirp" from extruder, excess stringing

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dramsey
Posts: 124
Joined: Tue Feb 16, 2016 6:07 pm

Re: Odd "chirp" from extruder, excess stringing

Post by dramsey » Wed Mar 23, 2016 3:32 am

Oddly enough, I don't have any guitar string laying around. I do, however, have some wire cleaning thingies I got with my Da Vinci Jr that should work.

OK, in the morning: clean nozzle, crank up temps.

dramsey
Posts: 124
Joined: Tue Feb 16, 2016 6:07 pm

Re: Odd "chirp" from extruder, excess stringing

Post by dramsey » Wed Mar 23, 2016 7:22 pm

So, one problem was a very clogged extruder tube.

Not the nozzle, which was clear.

This morning I tried printing again and could only get a few drips and drabs out of the nozzle. The extruder would click madly and strip filament when I tried to feed. Obviously something was blocking the filament.

I followed Jule's instructions on removing the nozzle for cleaning. I could easily see through the nozzle-- there was no plastic filament in it as Jule's photos showed. However, I couldn't see through the feed tube, so I heated it up and used one of the smaller hex wrenches to push a huge wad of filament out of it. This was obviously a big part of the problem.

Re-calibrated the head height, printing configuration squares, now printing a badge. Wish me luck.

dramsey
Posts: 124
Joined: Tue Feb 16, 2016 6:07 pm

Re: Odd "chirp" from extruder, excess stringing

Post by dramsey » Sun Mar 27, 2016 2:11 am

BTW, the actual issue that caused the stringing was...a partially clogged nozzle.

This caused plastic to build up in the hot end, and once that happened retraction was futile. I finally figured it out after noticing the hot end feed tube kept filling up with plastic.

I couldn't push a wire through the nozzle, so I soaked it in acetone overnight. That opened it up partially, but not enough to get good prints. I finally just ordered a couple of spare nozzles from Makergear, which cured the problem.

One interesting note: a sure-fire symptom of a partially clogged nozzle is when the filament doesn't drip straight down from the extruder during a purge, but comes out at an angle and forms "dust balls" of tangled filament on the end of the nozzle.

(Of course now I have other problems. But that's another thread.)

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pyronaught
Posts: 684
Joined: Mon Dec 01, 2014 8:24 pm

Re: Odd "chirp" from extruder, excess stringing

Post by pyronaught » Sat May 21, 2016 4:13 am

I just had a similar clicking noise that was occurring at random during printing and also during just jogging the extruder. This was on a new V4 upgrade, and it turns out the issue was caused by the idler bearing being jammed in the slot. I had to sand the inside of the slot (not an easy thing to do) and also re-drilled the bearing shaft hole because it was very tight. After doing this the bearing was able to spin freely like it should and the noise went away. I think with the bearing jammed the drive gear was just having a hard time dragging the filament through and would occasionally either strip a notch or stall the stepper. The prints were not effected, but it's just not a sound you want to hear coming from your printer.
Experience is what you get when you didn't get what you wanted.

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